How ZINGA Cold Film Galvanizing Can Be Used

ZINGA cold film galvanizing is a versatile zinc-rich coating that offers high-performance protection for steel structures across various industries. It can be used in numerous applications where metal needs protection from rust and corrosion. Its easy application process, combined with its long-lasting protection and self-healing properties, makes it suitable for both new constructions and maintenance of existing structures. Below are some ways ZINGA can be effectively used.

1. As a Stand-Alone System

ZINGA can be applied directly to steel as a single-layer protection system. When used in this way, it provides both barrier protection and cathodic protection, making it an effective alternative to traditional hot-dip galvanizing or thermal spraying.

Applications:

• Marine structures: Protects ships, offshore platforms, and docks from the harsh marine environment, including exposure to saltwater and humidity.
• Steel bridges and infrastructure: Ideal for protecting steel bridges, rail tracks, and metal frameworks from corrosion, especially in coastal or high-humidity areas.
• Pipelines and storage tanks: Safeguards pipelines (above and below ground) and storage tanks against corrosion due to moisture and chemicals in industrial environments.

2. As a Primer in Duplex Systems

ZINGA can be used as a primer in a duplex system, where it is overcoated with a compatible paint or other finishing topcoats. The combination of ZINGA and a topcoat provides additional protection and durability.

Applications:

• Industrial equipment and machinery: Protects large metal machinery or equipment from corrosion while allowing for aesthetic finishes through overcoating.
• Construction equipment: Ideal for protecting cranes, steel structures, and construction tools that require corrosion resistance and weather protection.
• Wind turbines: Used in combination with topcoats to protect wind turbine towers, especially in harsh environments.

3. Touch-Up and Repair of Galvanized Steel

One of the major advantages of ZINGA is its ability to be used for touching up or repairing existing galvanized steel. ZINGA can be applied over hot-dip galvanized or thermal sprayed surfaces to restore protection where the coating has been damaged or worn down.

Applications:

• Hot-dip galvanized steel structures: Touches up damaged areas on hot-dip galvanized steel that have suffered wear, abrasion, or corrosion.
• Damaged zinc coatings: Repairs and re-applies a zinc-rich layer to areas where previous zinc coatings (from thermal spraying or galvanizing) have been compromised.

4. Corrosion Protection for Rusted Steel

Unlike traditional methods that require the complete removal of rust, ZINGA can be applied to rusted steel after proper surface preparation. It provides cathodic protection, even on previously rusted surfaces, ensuring long-term corrosion resistance.

Applications:

• Rusty marine vessels: Protects the hulls of ships, boats, and barges that have rusted due to prolonged exposure to saltwater.
• Aged steel structures: Extends the lifespan of old bridges, towers, and industrial equipment by halting rust progression and providing long-lasting protection.

5. On-Site Application

One of ZINGA’s key advantages is its ease of application. It can be applied using a brush, roller, or spray gun, allowing it to be used on-site without the need for expensive galvanizing facilities. This makes it ideal for large structures or components that are difficult or impossible to transport to a factory for galvanizing.

Applications:

• Wind turbine towers: ZINGA can be applied directly to wind turbines on-site, providing protection in remote locations.
• Bridges and highways: Suitable for application on large structures like bridges and steel supports, even in challenging environmental conditions.
• Power plants and refineries: Protects large industrial components, such as refineries and power plant structures, from corrosion directly at the site.

6. For Extreme Conditions

ZINGA performs exceptionally well in extreme environments, such as high-humidity, high-salinity, or chemically aggressive environments. Its ability to resist corrosion and offer self-healing protection makes it ideal for structures exposed to challenging conditions.

Applications:

• Offshore oil rigs: Provides durable protection against corrosion from seawater and harsh weather conditions.
• Harsh industrial environments: Protects steel in environments where chemicals, pollution, or extreme temperatures could cause accelerated corrosion.

ZINGA cold film galvanizing is a versatile and easy-to-use corrosion protection system suitable for a wide range of industries. Whether applied as a stand-alone system, as part of a duplex system, for repair and maintenance, or in extreme environments, ZINGA offers superior cathodic protection and corrosion resistance. Its flexibility, self-healing properties, and cost-effectiveness make it an excellent choice for long-term metal protection.

For more information or to purchase ZINGA products, Please feel free to contact us.